Abrasion Resistant Chromium Carbide Overlay Plate Steel Sheet For Chutes Crushers
Basic Properties
Trading Properties
| Overlaythickness: | Typically 2-6 Mm | Wear Resistance: | High Wear Abrasion Resistance |
|---|---|---|---|
| Thickness: | 8-29mm, Customized | Materialcomposition: | High Carbon Steel Base With Chromium Carbide Overlay |
| Productname: | Chromium Carbide Overlay Plate | Operatingtemperature: | Up To 600°C |
| Temperature Resistance: | Normal 600℃ , Customized 900℃ | Usage: | Dragline Bucket Inside |
| Hardfacing Layer: | High Chromium High Carbide Overlay | Manufacturingprocess: | Weld Overlay |
| Highlight | High Abrasion Chromium Carbide Overlay Plate,Chutes Crushers Chromium Carbide Overlay Plate,Conveyor Systems abrasion resistant steel sheet |
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High Abrasion Chromium Carbide Overlay Plate for Chutes Crushers and Conveyor Systems
Product Introduction
High Abrasion Chromium Carbide Overlay Plate for Chutes Crushers and Conveyor Systems is a composite wear protection material developed for industrial equipment exposed to continuous abrasive wear. It combines a weldable steel backing plate with a chromium carbide alloy overlay that provides a hard working surface for demanding material handling conditions.
The Chromium Carbide Overlay Plate is designed to withstand sliding abrasion caused by materials such as ore coal limestone aggregate clinker sand and other abrasive bulk solids. The hardfacing layer contains chromium rich carbides distributed through an alloy matrix which provides high surface hardness and wear resistance. Commercial CCO products commonly offer hardness ranges around HRC 58 to 65 depending on the alloy composition overlay thickness and production process.
The composite construction also allows the plate to be processed into different wear protection components. Depending on the product grade it can be cut drilled bent or rolled for use in customized industrial equipment and replacement liners.
Applications
The Chromium Carbide Overlay Plate is widely used for chutes crushers conveyor systems feeders hoppers screens and transfer points where abrasive materials continuously contact equipment surfaces. These applications are common in mining mineral processing cement aggregate power generation steel production ports and bulk material handling.
For chute systems the plate can be used as a liner to protect impact and sliding areas from rapid material wear. Crusher applications include crusher liners and other components exposed to abrasive feed materials. Conveyor systems can use CCO liners on transfer areas skirtboards loading zones and other sections where continuous material flow creates abrasive wear. These application categories are also documented by industrial CCO manufacturers and wear solution providers.
For feeders hoppers and screens the material can provide a replaceable wear surface that protects the supporting structure. Customized dimensions and fabricated liner shapes can be supplied according to equipment drawings and installation requirements.
Technical Specifications
| Name | High Abrasion Chromium Carbide Overlay Plate for Chutes Crushers and Conveyor Systems |
|---|---|
| Chemical composition(%) | C 3.0-5.0, Cr 17.0-27.0, Mn 1.0-3.0, Si 1.0-3.0, Fe Bal. |
| Hardness | HRC 58-65 |
| thickness(mm) | 3+3, 4+4, 5+5, 6+4, 6+6, 8+4, 8+6, 8+8, 10+10, 12+12 (overlay thickness up to 50mm) |
| Standard Sheet Size(mm) | 14003400, 15003000, 2000*3000 (customized size available) |
| ASTM G65 Procedure A | 0.12-0.18g |
| Operating Termperature | <450℃ |
| Standard | AISI, ASTM, DIN, JIS, GB, SUS, EN |
| Base Material | Q235B, Q345B, A36, S235JR and structural steel |
| microstructure | carbide(Cr7C3)volume fraction above 50% |
| Technical | Plasma cutting, gouging, countersunk, stud bolt |
| Certificate | ISO, CE |
| Application | Ship Plate, Boiler Plate, Container Plate, making pipes |
| Manufacturing Process | Open Arc or Submerged Arc Hardfacing |
| Cutting Methods | Plasma Cutting Water Jet Cutting and Arc Gouging |
| Fabrication | Cutting Drilling Bending and Rolling |
| Main Applications | Chutes Crushers Conveyors Feeders Hoppers and Screens |
| Customization | Available according to drawings and working conditions |
The specifications above represent typical industry ranges rather than a single universal standard. Available dimensions overlay thicknesses and hardness can vary between product grades and manufacturers. For example commercial CCO ranges include different combinations of overlay and backing thickness as well as customized plate sizes.
Product Advantages
The main advantage of the Chromium Carbide Overlay Plate is its resistance to severe sliding abrasion. The hard chromium carbide surface is designed to protect equipment that handles abrasive materials continuously.
Another advantage is the composite structure. The steel backing provides mechanical support while the hard overlay provides the primary wear resistant surface. This combination makes the plate suitable for fabricated liners and replacement wear components.
The plate also offers flexible processing options. Depending on the grade and thickness it can be cut drilled bent or rolled to match different equipment configurations. CCO manufacturers commonly provide plasma cutting water jet cutting and other fabrication methods for customized components.
For conveyor systems crushers and chute assemblies the use of a dedicated wear layer can help protect the underlying equipment structure and support more predictable maintenance planning. Material selection should be based on the actual combination of abrasion impact particle size temperature and operating conditions.
Global Market
The High Abrasion Chromium Carbide Overlay Plate is suitable for industrial customers in global markets where bulk material transportation and processing create demanding wear conditions.
It can support mining and mineral processing operations in Australia North America South America Africa and Asia as well as cement aggregate steel power generation and port handling projects in Europe and the Middle East.
For equipment manufacturers engineering contractors maintenance companies and industrial distributors the product can be supplied as standard plates or customized liner components. Plate dimensions overlay thickness backing thickness and fabrication requirements can be selected according to equipment design and operating conditions.
Its broad application range across chutes crushers conveyors feeders hoppers and transfer systems makes it suitable for international wear protection projects requiring customized industrial components.
FAQ
Q1: Are you trading company or manufacturer?
A1: We are professional manufacturer for steel plates, and our company also is a very professional and technical foreign trade company for steel products. We have more export experience with competitive price and best after-sales service. Apart from this,we can provide a wide range of steel products to meet the requirement of customer.
Q2: What are your main products?
A2: Our main products are chromium carbide overlay wear plates, also known as CCO wear plates, bimetallic wear plates, hardfacing wear plates, cladding wear plates, and composite wear plates.
Q3: Can you provide samples?
A3: Yes, we can provide samples for customers to do tests, please contact us to get more details.
Q4: What's your payment term?
A4: This term can be negotiated. We accept TT and LC payments.
Q5: Will you delivery the goods on time?
A5: Yes,we promise to provide best quality products and delivery on time no matter if the price change lot or not. Honesty is our company's tenet.
Q6: What's your production capacity?
A6: 150,000 m2/year.
Q7: Do you accept the third party inspection?
A7: Yes absolutely we accept.
Packaging & shipping specifications
Contact Person: Mr. Ethan
Tel: 13395165888